FLAT FUSION SYSTEM

Surface welding with a stable seal and a high-quality finish FLAT FUSION SYSTEM

Drawing on deep experience and know-how in welding technology, our original concept achieves surface fusing with a stable seal and a high-quality finish.
It delivers high added value in both function and design.

PROBLEM

Don't you have any trouble such as...?

In case of solvent
- Can cut down process time of applying solvent?
- Better yield rate preventing stray solvent or wipe off?
- Can eliminate time for solvent control?
In case of perfect seal effect.
- Less man hour for screwing with packing?
- Can do perfect seal without no packing(O-ring)?
- Less man hour for assembly in seal surface?

In case of ultrasonic or vibration welding.
- Less stress and impact to inner parts?
- Less noise in the workshop?
In case defects reuse or recycle required.
- Separate fused surface easily.
- Can do segregation and disposal

SOLUTION

FLAT FUSION SYSTEM can solve it!

Welded surface have a stable seal.
Fusion is consistent and even.
No impact to inner parts as no vibration.
Can improve work environment (no noise, high temperature and odor)
Can process complicated shape.
Reverse fusion (separate the parts) by applying current to heating element again.

The features of FLAT FUSION SYSTEM

No solvent required
No screw
No vibration
Easy separation (reverse)

The mechanism of FLAT FUSION SYSTEM

Set conductive heating element between thermoplastic parts and apply current to generate heat which welds and bond the plastic parts.
Between the parts achieve a perfect hermetic seal which afford something extra other bonding process cannot create.

Place the heating element between plastic molded parts with mating concave and convex shapes.
Apply current directly to the heating element to generate Joule heat.
Joule heat welds thermoplastic.
Press and bond plastic part together.

Flat Fusion System
examples of use

Bathroom remote control case
Humidifier tank
Bathroom television
Printer toner case
Automobile side panel
Ex.wire removal method
○Heating element (wire) pulled out after welding
○Heating element (wire) not left in product
Motorcycle catalytic tank